Aluminum Die Casting for the Aeronautical Sector

In the aeronautical sector, every component must guarantee maximum resistance with minimum weight. Baggi Die Casting produces die-cast parts in aluminum and light alloys intended for mechanical and structural systems for aeronautical applications, where tight tolerances, material quality, and production repeatability are essential requirements.

Thanks to an integrated and controlled process, we provide high-precision solutions capable of meeting the most stringent standards in the aerospace sector.

Aluminum and light alloys: efficiency and performance

Aluminum is a strategic material for the aeronautical industry: lightweight, resistant, and highly workable.

We use 46100 aluminum alloy and zamak, selected to ensure dimensional stability, mechanical resistance, and excellent thermal dissipation, essential characteristics in high-performance environments.

Our presses from 200 to 1200 tons allow the production of complex and thin-walled components, with constant and controlled quality over every casting cycle.

Integrated process, total control

Every project starts with the development of the mold, created by our technical office with advanced 3D modeling and flow simulation software. This allows us to optimize filling, reduce stress, and guarantee structural homogeneity of the piece.

We internally manage the entire cycle:

• Aluminum Die Casting
• CNC Mechanical Machining (drilling, threading, boring, milling)
• Deburring, cleaning, and surface finishes
• Final dimensional and functional checks

Each phase is monitored to ensure repeatability and complete traceability, key elements in the aeronautical field.

Finishes and treatments for the aeronautical environment

Components destined for the aviation sector must withstand mechanical stresses, vibrations, and thermal fluctuations.

For this reason, we manage specific finishes and treatments that increase performance and durability:

• Anodizing for resistance to corrosion and wear
• Zinc plating and nickel plating for surface protection
• Technical painting to improve insulating or aesthetic properties

Each treatment is calibrated according to the type of application and the operating environment of the component.

Certified quality control

Flight safety is based on precision.

Our quality department, certified according to UNI EN ISO 9001:2015, performs rigorous checks with three-dimensional measuring instruments and high-resolution digital systems.

When requested, we provide measurement reports, certifications, and complete traceability of every component, guaranteeing compliance with aeronautical standards and maximum reliability of the production process.

Components for the aeronautical sector

We produce die-cast and mechanically machined parts for:

• Structures and mechanical supports for aircraft and drones
• Bodies and housings for command and control systems
• Elements for engines, pumps, and cooling units
• Fastening components and structural interfaces

Each piece is developed to ensure lightness, precision, and durability, contributing to the efficiency of modern aeronautical systems.

A technical partner for aeronautics

Collaborating with Baggi Die Casting means relying on a manufacturer capable of combining engineering, control, and innovation. We follow every project with a rigorous and tailored approach, offering high-performance, certified, and flight-ready components.

Contact us to discover our aluminum die casting solutions for the aeronautical sector and develop projects together that aim high.