Aluminum Die Casting for the Automotive Sector

Aluminum at the Service of Mobility

In the automotive sector, every component must guarantee lightness, strength, and absolute precision. Baggi Die Casting designs and manufactures die-cast aluminum components and high-quality mechanical parts for traditional, hybrid, and electric vehicles.

Our experience allows us to support manufacturers and Tier 1 suppliers with a complete process: mold design, die casting, mechanical machining, and certified quality control.

Efficiency and Performance

Aluminum is at the heart of new solutions for sustainable mobility.

With our lightweight 46100 and zamak alloys, we create parts that combine mechanical strength and weight reduction, improving the overall efficiency of the vehicle.

Presses from 200 to 1200 tons allow for the production of complex elements, even with thin walls and advanced geometries, optimizing the relationship between performance, costs, and durability.

From Design to Production

Every project begins with mold development, studied in our technical office in collaboration with the customer. We follow the entire production cycle:

• Mold Design and Construction
• Aluminum Die Casting
• Precision Mechanical Machining
• Surface Treatments and Finishes

This integrated approach guarantees uniformity, reliability, and traceability throughout the entire production chain. Our mechanical machining — drilling, threading, boring, and milling — ensures tight tolerances and high dimensional repeatability.

Finishes and Resistance

Every automotive component must maintain its efficiency even in extreme conditions. We manage finishing and protection treatments internally and through certified partners, such as sandblasting, tumbling, galvanizing, nickel plating, anodizing, and painting.

The result: uniform surfaces, resistant to corrosion, and ready for assembly or direct integration into the vehicle's systems.

Certified Quality

In the automotive sector, precision is not an option; it's a requirement.

Our quality department operates according to the UNI EN ISO 9001:2015 standard and uses three-dimensional machines, calipers, and high-precision measuring instruments to ensure compliance with every technical specification.

All processes are documented, traceable, and verifiable.

When required, we provide measurement reports and personalized certifications, ensuring the highest level of conformity and production reliability.

Components for the Future of Automotive

Our components are used in various areas of the vehicle:

• Mechanical structures and support brackets
• Housings for electronics and sensors
• Elements for lighting, cooling, and transmission

Every part is designed to guarantee robustness, precision, and long-term durability, contributing to the evolution towards lighter, more efficient, and sustainable vehicles.

A Technical Partner, a Complete Process

Collaborating with Baggi Die Casting means choosing a partner that combines experience, innovation, and industrial reliability.

We manage every phase internally, ensuring reliable lead times, constant quality, and personalized solutions for every project.

Contact us to discover how our automotive aluminum die casting can improve the performance of your components.