Applications

Aluminum Die Casting for the Small Parts Sector

aluminum-die-casting-for-the-small-parts-sector

Precision in every detail

 

In the world of metallic small parts, precision is everything. Baggi Die Casting produces die-cast aluminum components and mechanical microstructures where every micron makes a difference. Thanks to the combination of technology, experience, and certified quality control, we create technical small parts intended for the most diverse sectors: from automotive to electronics, from heating to industrial design.

Every component is designed and manufactured to guarantee perfect dimensions, clean surfaces, and constant functionality over time.

 

Aluminum: the ideal choice for micro-casting

 

Aluminum, with its lightness, resistance, and versatility, is the perfect material for the production of technical and structural small parts.

We use aluminum alloy 46100 and zamak, which offer dimensional stability, excellent castability, and mechanical resistance, essential for small components and tight tolerances.

 

Our presses ranging from 200 to 1200 tons allow us to manage both large-volume productions and special batches, maintaining uniformity and constant quality on every single piece.

 

Controlled Production Process

 

Every project originates from the study of the mold, developed internally by our technical department to ensure repeatability and micrometric precision. We manage the entire production cycle in-house:

  • Aluminum Die Casting
  • CNC Machining (drilling, threading, boring, milling)
  • Deburring and cleaning of parts
  • Surface Finishes
  • Final Quality Control

This integrated process allows us to guarantee fast turnaround times, total traceability, and uniform quality, with a single technical point of contact.

 

Precision Finishes and Treatments

 

Die-cast small parts require perfect surfaces and minimal tolerances.

For this reason, we offer dedicated finishes and treatments, designed to optimize both aesthetics and functionality:

  • Vibratory finishing and sandblasting for surface cleaning and uniformity
  • Anodizing and galvanizing for anti-corrosion protection
  • Painting or polishing for aesthetic or technical requirements

Each treatment is calibrated to maintain precision and geometric integrity, without altering the component's functionality.

 

Quality Control and Micro-tolerances

 

Our quality department, certified according to the UNI EN ISO 9001:2015 standard, performs checks on every production batch with three-dimensional measuring machines, digital instruments, and optical vision systems. This allows us to guarantee micrometric tolerances and total conformity to the technical specifications requested by the client.

 

Upon request, we provide measurement reports and technical documentation, ensuring total traceability and reliability.

 

Components for the Small Parts Sector

 

We produce die-cast and mechanically processed small parts for:

  • Fastening and connection systems
  • Functional parts for electronic devices
  • Components for automation and small mechanisms
  • Aesthetic or structural elements for industrial design

Every piece is designed to offer precision, compactness, and repeatability, even in the most complex productions.

 

A Partner for Micro-precision

 

Relying on Baggi Die Casting means choosing a partner who combines technical expertise, advanced technologies, and constant control. We follow every project with attention to detail, offering high-quality components and customized solutions for every application.

 

Contact us to discover our aluminum die casting solutions for small parts and develop precision components, perfect to the micron, together.

OUR EXPERIENCE

Rely on our experience

Every component we manufacture reflects our passion for precision and attention to detail. If you would like to learn more about our machining processes or receive personalised advice for your project, our technical team is at your disposal.

Request a consultation: we will guide you in choosing the most suitable machining operations and finishes for your production needs.